MANITOU Forklift Truck Fault Codes DTC & Troubleshooting

MANITOU Forklift Trucks Fault Codes List DTC

Symptom Cause Solution Service Manual Section

Air Loss Schrader Valve leaks Tighten Valve core, replace bad parts as needed. 1 Air Cap O-ring leaks Make sure O-ring is seated properly, replace parts as needed. Air Piston leaks Check oil volume on top of piston, replace parts as needed. Air Top Cap leaks Check O-ring, tighten cap to proper Torque, and replace parts as needed.

Oil leaks from Wiper Seals Seal not seated properly Remove Casting from Inner Legs, reinstall or replace seals Nicks or scratches on inner legs Replace Crown/Steerer/Inner Leg Assembly Too much Semi Bath oil Follow instructions for removal and installation of Outer Casting Wear Remove Casting from Inner Legs, reinstall or replace seals

Oil leaks from bottom of Casting Rebound damper shaft leaks Replace Rebound Damping assembly Rebound damper shaft O-ring damaged Replace O-ring on threaded end of Rebound Damping assembly Compression Rod Bolt leaks Check O-ring on bolt to see if it is damaged and then reinstall 

Lack of Travel Tight Bushings Resize bushings or replace with new ones if damaged Hydraulic lock out Replace Rebound Damping assembly Semi Bath oil volume Follow instructions for removal and installation of Outer Casting Damper oil volume Check oil level, Replace Rebound Damping assembly if needed Fork alignment Visually inspect fork, call Answer Products Customer Service

Fork Top out Loss of Rebound Damping Replace Rebound Damping assembly Top out spring damaged Inspect and replace Top out spring if needed. Damping oil volume not correct Check oil level, Replace Rebound Damping assembly if needed

Fork Bottom out Too much SAG Refer to SAG Set up in Tuning section of Owners Manual Bottom out Bumper damaged Inspect and replace Bottom out Bumper if needed Damping oil volume not correct Check oil level, Replace Rebound Damping assembly if needed 

Play in Fork Loose bushings Resize bushings or replace with new ones if damaged Loose Compression Rod bolt Tighten bolt to specified torque Loose Rebound damping shaft Tighten Shaft to specified torque Loose press fit tolerances Call Answer Products Customer Service Air Assist Problems Various See Air Assist Troubleshooting Guide Lock Out Problems Various See Lock Out Troubleshooting Remote Lockout Problems Various See Remote Lockout Section